1. Case Brief
The client provided design drawings for two types of aluminum warning nameplates (one with a triangular logo, the other with an arrow logo), requiring us to complete bulk production using the screen-printing process. They demanded precise replication of the design’s graphic proportions and color standards, along with ensuring the aluminum nameplates’ durability and installation compatibility. The client also set clear requirements for production efficiency and consistent quality.
2. Custom Requirements
- Material & Process: Use 1.0mm-thick aluminum sheets, with red logos printed via screen-printing. The ink must have strong adhesion, vibrant color, and be suitable for outdoor use (scratch-resistant and fade-resistant);
- Design & Details: Strictly replicate the two designs’ dimensions (90×60MM, 60×30MM), graphic proportions (triangle/arrow), and hole layouts, with a hole position tolerance of ≤0.1mm to fit the client’s installation needs;
- Bulk & Delivery: Complete bulk production of 5,000 total nameplates (across both styles). Require sample confirmation within 3 days of receiving the design drawings, and full production & delivery within 10 days;
- Core Requirement: 100% consistency in color, size, and hole positions across all bulk products, with no printing defects or material deformation.、
3. Our Solution
Leveraging 20 years of integrated industrial-trade metal nameplate customization experience, we developed a "process adaptation + precision control + efficient scheduling" plan for these screen-printed aluminum nameplates:
- Material & Process Adaptation: Select outdoor-grade 1.0mm aluminum sheets, use high-adhesion screen-printing ink (meeting outdoor weather resistance standards), and cure the printed layers at 120°C after printing to ensure the red logos are scratch-resistant and fade-proof;
- Design & Template Calibration: Convert the design drawings into screen-printing templates, precisely calibrate graphic proportions, dimensions, and hole coordinates, and pre-produce hole-positioning molds to ensure hole tolerance ≤0.1mm;
- Sampling & Confirmation: Complete sampling of both nameplate styles within 2 days of receiving the design drawings, provide a "design vs. sample" comparison report, and obtain client confirmation within 3 days;
- Bulk Production & Quality Control: Launch an automated screen-printing production line, combine printing and hole-punching via positioning molds, and inspect 10% of products per batch for color uniformity, dimensional accuracy, and hole compatibility;
- Efficient Delivery: Complete bulk production of 5,000 nameplates within 10 days, package by style (with scratch-resistant foam liners), and include a quality control report to ensure delivery quality.
4. Customer Feedback
“The two screen-printed aluminum nameplates perfectly replicate the design details—the red logos are vibrant and have strong adhesion, and the holes fit our installation needs precisely. The 5,000 products have highly consistent quality. The 10-day turnaround from sampling to delivery exceeded our expectations; your process control and production capabilities are professional, and we’ll continue to cooperate for future metal nameplate orders.”
EN
